Innovative Engineering of the FRATEC EV Race Car: A Sustainable Approach to Performance and Safety

Abstract

The FRATEC EV Race Car project by Politeknik Sultan Mizan Zainal Abidin (PSMZA) shows progress in eco-friendly car engineering. The car has a lightweight frame made from steel tubes, which makes it strong and safe. A special crash box protects the driver in front-end collisions. Tests showed the frame can handle a 3000 N impact without breaking. The car was built with precision, using welded steel tubes and carbon fiber sheets. Performance tests confirmed the car's safety and efficiency, with braking distances between 3.2 and 10.3 meters and good thermal management during acceleration. The electrical system worked well, meeting standards for battery voltage, voltage drop, CAN bus telemetry, and power efficiency. The FRATEC EV Race Car will compete in the NxGV Challenge Competition 2025, further demonstrating its innovative and sustainable design.